Manufacturing process of thin film absorbing materials: technical exploration for reducing costs and improving production efficiency

With the increasingly strict requirements for electromagnetic compatibility (EMC), the application range of absorbing materials is constantly expanding. Especially for thin-film absorbing materials, their lightweight and easy to process characteristics make them highly favored in fields such as electronic devices and aerospace. However, how to reduce costs and improve production efficiency by optimizing manufacturing processes while ensuring product quality has become an important challenge for manufacturers. This article will be based on the experience and technological achievements of Advanced Institute (Shenzhen) Technology Co., Ltd., as well asResearch Platinum Brand Thin Film Absorbing MaterialsExplore this issue in depth through practical cases.

1、 Material selection and formula optimization

1.1 Material selection

The effectiveness of absorbing materials depends on the characteristics of the raw materials used. For example, the series of absorbing materials launched by Advanced Institute Technology uses high-performance two-dimensional soft magnetic powder mixed with resin. This combination not only gives the material good flexibility, but also enhances its ability to absorb electromagnetic waves in specific frequency bands. Choosing appropriate materials is the foundation for ensuring the performance of the final product.

1.2 Formula optimization

In order to further improve material performance while controlling costs, it is necessary to finely adjust the material formula. This includes determining the optimal proportion of filler addition to achieve the ideal balance point of conductivity and permeability; In addition, it is necessary to consider how to minimize the proportion of expensive ingredients without affecting the overall effect.Advanced Institute (Shenzhen) Technology Co., LtdThey have accumulated rich experience in this area, and through studying the interaction mechanisms between different components, they have achieved more efficient formula design.

2、 Production process improvement

2.1 Application of Automated Production Lines

The introduction of automated production lines can significantly reduce the uncertainty caused by manual operations, thereby improving product stability and consistency. The automation system can accurately control key parameters such as temperature and pressure, ensuring the continuity and repeatability of each batch of production. This is crucial for maintaining high-quality standards. For example, using automated coating or rolling machines to prepare films of uniform thickness can effectively avoid quality fluctuations caused by manual operations.

2.2 Intelligent Manufacturing Technology

In addition to traditional automation methods, intelligent manufacturing technologies such as the Internet of Things (IoT) and big data analytics can also be utilized to monitor the entire production process and make rapid responses based on real-time feedback. This not only enables timely detection of potential problems, but also continuously optimizes the production process through continuous data accumulation. Advanced Institute (Shenzhen) Technology Co., Ltd. has implemented a similar technical solution on its production line, which has significantly improved production efficiency.

3、 Lean Production and Process Management

3.1 Lean Production Concept

Lean production emphasizes the elimination of all non value adding activities, and strives for ultimate efficiency in every link from raw material procurement to finished product delivery. Specifically, inAbsorberCost savings can be achieved in production by simplifying unnecessary steps, standardizing workflow processes, and other methods. For example, adopting JIT (Just In Time) real-time production mode to accurately arrange production and inventory according to customer needs, avoiding excessive capital occupation.

3.2 Process reengineering

Regularly review existing production processes, identify potential bottlenecks, and make improvements. For example, if there is a long waiting time between certain processes, the cycle can be shortened by rearranging the workshop layout or adjusting task allocation. Advanced Institute (Shenzhen) Technology Co., Ltd. has improved resource utilization and reduced manufacturing costs per unit product through this approach.

4、 Supply chain collaboration

4.1 Supplier Cooperation

Establishing long-term stable supplier relationships helps to obtain more competitive prices and services. Especially in the research and development stage of new materials, close cooperation with suppliers can help obtain the required samples faster and accelerate the process of launching new products. In addition, jointly exploring new supply channels may also bring unexpected cost advantages.

4.2 Inventory Management

Effective inventory management strategies are equally important. Excessive hoarding of raw materials not only occupies space but also increases financial pressure; On the contrary, insufficient supply may lead to the risk of stockout. Therefore, reasonable planning of safety stock levels and flexible adjustment of replenishment plans based on market demand forecasting can minimize inventory holding costs while ensuring normal production.

conclusion

In summary, by carefully selecting high-quality and cost-effective raw materials, optimizing production processes, implementing lean production, and strengthening supply chain collaboration, a series of measures can be taken without affecting or even improvingThin film absorbing materialOn the basis of performance, significantly reduce costs and improve production efficiency. Advanced Institute (Shenzhen) Technology Co., Ltd. has set an example for the industry with its outstanding research and development capabilities and advanced manufacturing technology, and the success of researching platinum brand thin-film absorbing materials also proves the effectiveness of these methods. In the future, with the application of more innovative technologies and management concepts, we have reason to believe that the prospects of this field will be even broader.

The above data is for reference only, and specific performance may vary due to production processes and product specifications.