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Frontier News

Exploring the innovative path of high-power LED non silicon thermal conductive potting adhesive

Time:2025-04-19Number:12

In today's rapidly advancing technology, high-power LEDs have shone in various fields such as lighting, display, and automotive due to their high efficiency, long lifespan, and environmental friendliness. However, with the continuous improvement of power density, the heat dissipation problem of LED devices has become increasingly prominent, becoming one of the key factors restricting their performance. In order to solve this problem, the Advanced Institute has successfully developed a high-performance high-power LED non silicon thermal conductive potting adhesive with profound scientific research strength and forward-looking technological innovation, injecting new vitality into the development of the LED industry.


The development of this non silicon thermal conductive potting adhesive stems from a profound reflection on traditional silicon-based thermal conductive materials. Although silicon-based materials meet the thermal conductivity requirements to some extent, their inherent limitations, such as limited temperature resistance range, slow curing speed, and chemical stability issues that may occur in certain extreme environments, limit the application range and long-term reliability of LED products. Therefore, the advanced research team of the institute has taken a different approach and is committed to developing a new type of sealing material that can not only conduct heat efficiently, but also has wider applicability and stability.


In the development process of non silicon thermal conductive sealant, the research team faced many challenges. In order to achieve efficient heat conduction, they carefully selected a series of high-performance inorganic fillers and used unique nanoscale dispersion technology to ensure uniform distribution of fillers in the matrix, forming an efficient heat conduction network. This innovation not only significantly improves the thermal conductivity of the material, but also effectively reduces the thermal resistance, ensuring that the heat generated by the LED can be quickly dissipated, avoiding performance degradation and shortened lifespan caused by device overheating.


Meanwhile, in response to the slow curing speed of traditional silicon-based materials, the research team has developed a fast curing non silicon system through countless formula adjustments and process optimizations. This new material can quickly cure at room temperature, greatly shortening the production cycle and improving production efficiency. In addition, its hardness and elastic modulus after curing are moderate, which ensures good packaging effect and reduces the risk of LED chip damage caused by stress concentration.


It is worth mentioning that this non silicon thermal conductive sealant also exhibits excellent chemical stability and weather resistance. Whether under high temperature, high humidity or strong ultraviolet irradiation, it can maintain stable physical and chemical properties, effectively preventing material aging, cracking and other problems caused by environmental factors, thereby extending the service life of LED products.


In practical applications, this non silicon thermal conductive sealant has demonstrated a wide range of applicability. Whether it is high-power density LED street lights, car headlights, or display backlight modules that require high heat dissipation, this material can achieve efficient heat dissipation, ensuring stable operation and optimal performance output of LED devices. At the same time, its environmentally friendly and non-toxic characteristics are also in line with the current trend of green manufacturing development, providing strong support for the LED industry to move towards a more sustainable direction.


In summary, the high-power LED non silicon thermal conductive potting adhesive developed by the Advanced Institute is a product that combines technological innovation with market demand. It not only solves the problem of LED heat dissipation, but also promotes the upgrading and development of the LED industry with its unique performance advantages. In the future, with the continuous progress of materials science and the continuous expansion of application fields, this non silicon thermal conductive potting adhesive is expected to shine in more fields, contributing to the technological progress and improvement of human quality of life.

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